Two-station Transmission Gear Automatic Balancing Machine
Recently, Shanghai Jianping Dynamic Balancing Machine Manufacturing Co., Ltd. successfully developed gear two-station horizontal automatic correction balancing machine A2WZ1-16, this balancing machine can achieve the dynamic unbalance correction and automatic correction of gear type workpiece under 16kg, can greatly reduce the required time for gear product dynamic balancing process, thereby improving production efficiency. Once launched, this machine aroused the attention of the market.
The following is the onsite photo of the two-station transmission gear automatic balancing machine in Zhejiang Shuanghuan Driveline Co., Ltd.
According to introduction, this gear automatic correction balancing machine supports gear products with weight less than 16kg, diameter Φ35-120mm (different shaft holes need to adapt to different tooling), gear speed range 1000-4000RPM, repeated measurement accuracy is less than 2mg. The balancing machine uses tungsten steel straight handle twist drill, once weight removal ratio can reach more than 90%, with chip suction device. Double station design to ensure that that the test station machine is not stressed during the process of drilling and weight removal, so as to effectively ensure the measurement accuracy, double station work at the same time, the efficiency is higher than the single station. The equipment adopts photoelectric safety guard, automatic alarm and shutdown in case of failure, easy to operate, and the staff can operate through short training.
As a balancing machine with very high measurement accuracy and dynamic balancing requirements, it uses parts and components of well-known brands at home and abroad, including Panasonic's servo motor and photoelectric sensor, JNYO power head, NSK bearings, AirTAC’s cylinder, air pipe joint, solenoid valve and so on.
In terms of software, in addition to conventional product data, this balancing machine can also collect and record equipment fault information in automatic mode, which is convenient for troubleshooting and solving. The manual debugging interface can complete the debugging of the test, balancing, weight removal, and handling functions separately. As for historical record, you can view the current day's production data by date and export it to excel format. The measurement calibration interface can verify the measurement accuracy of the test station.
Shanghai Jianping is a high-tech enterprise which integrates automatic balancing products research and development, manufacturing and vibration measurement technical services as one, with 20 years of experience in the balancing machine industry. Since the establishment of the company, it has always adhered to the business philosophy of "Let the rotation be free and tranquil". Our company has more than 100 types of dynamic balancing machine, automatic balancing machine, field dynamic balance correction instrument, vibration meter, spindle running-in platform, performance testing machine and other products, annual investment in research and development funds of nearly 10 million, annual research and development of more than 10 types of new products, can modify, optimize, improve the dynamic balancing and vibration service solutions at any time.
The launch of this gear automatic correction balancing machine marks another breakthrough of Shanghai Jianping in the field of dynamic balancing. In the future, JP will pay close attention to the latest market trends, explore potential demand, collect customer feedback, continue to introduce new products that meet customer needs, constantly layout and improve automatic balancing machine series products, and strive to become a full service solution supplier of high-end equipment manufacturing industry and industrial automation as soon as possible.