Gear Shaft Two-station Automatic Balancing Machine

Gear Shaft Two-station Automatic Balancing Machine

Gears are the most basic gears and are circular gear devices that convert engine speed into torque. Gears are mounted to a gear shaft or part of a gear shaft. The gear shaft transmits power from the gears in the car's transmission to the axles, which in turn transmitted to the drive wheels.

As we all know, the gear shaft is the shaft of the gear, providing the rotation that allows one gear to mesh with another gear and make it spin, an essential process for transferring horsepower from the engine to the drive mechanism. Once the gear shaft vibrates, deflects, or makes abnormal noises, it will affect the transmission of engine power.

For this kind of problem of the input shaft of the gear shaft, Shanghai Jianping has designed, produced and developed a gear shaft two-station automatic balancing machine, which adopts the our latest technology and integrates automatic unbalance measurement and automatic drilling correction functions. All balancing work is automatically completed from unbalance measurement, angle positioning, drilling correction to retest. It has the characteristics of short production cycle time and high efficiency. It can integrate with the rotor assembly line to realize automatic production, which is very suitable for mass production.

The above is the reference picture of the gear shaft two-station automatic balancing machine

This model adopts the latest measurement and control system of Shanghai Jianping, which integrates the functions of measurement control and calculation. The front and back-end systems are composed of measurement control unit and industrial PLC.

The unbalance measurement correction are automatically completed, and the single machine production process only needs one person to load and unload the workpiece, reducing the high labor cost.

Machine introduction

The A2WZ1-16 gear shaft input shaft automatic balancing machine is composed of the machine cabinet, the unbalance measuring unit, the drilling unit, the chip suction unit, the robot arm transport unit and other parts. The system can analyze the unbalance value and angle of the rotor into correction data, and the PLC controls the drilling unit to automatically correct the rotor.

Mechanical technical requirements

The equipment design is ergonomic, and the equipment structure is as simple as possible under the premise of meeting the functional requirements

Automatically complete dynamic unbalance measurement, correction, and retest

The angle of the power head is adjustable to meet the inclined plane drilling of the product

Machine software function

The JP-900 system adopts the latest measurement and control system of Shanghai Jianping, which integrates functions such as measurement, control and calculation;

It is composed of measurement control unit and industrial PLC front and back system;

The display screen is an industrial touch screen, with a clear and intuitive interface and powerful functions;

The platform of the system adopts world renowned high-quality parts, and can be easily and flexibly connected to piezoelectric sensors;

The display of measured values is a combination of numbers and vector graphics;

All system parameters have prompt information. Prompt through parameter definition, setting range, equipment failure and alarm information, etc., it can reduce customer learning costs and quickly find fault points;

More than 500 kinds of rotor parameters can be recorded, which can be called at any time during model change, without resetting;

Statistics on the number of OK/NG products;

With clamp compensation function, it can reduce the error caused by spindle rotation;

There are also wizard prompts during the calibration process, which is convenient for users to get started quickly;

After the measurement is completed, the system will judge whether the rotor is OK or not;

Historical measurement values will be automatically recorded in text form;

It can store 5 million historical records, and historical measurement data files can be viewed and exported;

The historical measurement data is exported by USB interface, and the export format is csv, which can be opened by software such as excel;

The interface display language are both available in Chinese or English. With account management function, you can limit the use of some functions.

Jianping staff will actively respond to the call of the state, expand and strengthen the auto parts industry, continue to consolidate and enhance our technological advantages in the auto parts industry at home and abroad, comprehensively enhance the our comprehensive competitiveness and brand influence, and make contribution to China’s balancing equipment manufacturing industry.