Differential Case Differential Housing Differential Carrier Automatic Balancing Machines
In the field of automobile manufacturing, the differential case is the core part of the transmission system, and its dynamic balance performance is directly related to the driving stability, noise control and service life of the vehicle. With 20 years of technology accumulation, Shanghai Jianping launched the differential case automatic balancing machine, with intelligence, high precision, high efficiency as its core advantages, to provide outstanding dynamic balancing solutions for auto parts manufacturers.
I.Under what circumstances should the differential case automatic balancing machine be used?
1. When the demand for mass production increases
The traditional manual or semi-automatic balancing machine has low efficiency and poor consistency, which is difficult to meet the needs of large-scale production. Automatic balancing machine can achieve unmanned continuous operation, significantly improve production capacity.
2. When the product accuracy requirements are stringent
Electric vehicles and high-end passenger vehicles have very high requirements for the dynamic balance accuracy of the differential case (such as residual unbalance ≤1g·mm), which needs to be guaranteed by high-precision equipment.
3. Quality traceability and process optimization requirements
Fully automatic balancing machines record data in real time to help manufacturers analyze process defects and optimize production processes.
4. Multi-variety, small batch flexible production
Adapt to the needs of fast changeover of different types of differential cases, to meet the diversified order requirements.
II.The core functional characteristics of the differential case automatic balancing machine
1. Fully automated production
The whole process from loading, clamping, measurement, weight removal/counterweight to unloading is automated, reducing manual intervention and increasing efficiency by more than 50%.
2. High-precision intelligent correction
High sensitivity sensor and AI algorithm are adopted, the balance accuracy reaches G0.4 (ISO 1940 standard), and supports various correction methods such as milling, drilling and weight removal.
3. Intelligent self-adaptive system
Automatic identification of workpiece model, one-click switching parameters, equipped with self-checking function to ensure long-term stable operation of equipment.
4. Digital management platform
Integrated MES system interface, real-time monitoring of production data, generate visual reports, help lean production.
III.Shanghai Jianping differential case automatic balancing machine classification
1. By application scenario
- Passenger vehicle model series: Designed for small differential cases, suitable for light vehicles such as cars and SUVs.
- Commercial vehicle model series: Large-load design, suitable for trucks, construction machinery and other heavy-duty differential cases.
2. By balancing method
- Vertical balancing machine: Small footprint, suitable for compact production lines.
- Horizontal balancing machine: Strong stability, suitable for large workpieces.
IV.Choose Shanghai Jianping to create multiple values for users
1. Reduce costs and increase efficiency
Reduce labor costs by 70%, reduce the balancing time of a single piece to less than 30 seconds, and significantly improve the return on investment.
2. Quality upgrade
Ensure 100% pass rate, reduce the risk of after-sale claims, and help pass quality certifications such as IATF 16949.
3. Flexible production
Modular design supports fast changeover and adapts to future product iterations.
4. Green smart manufacturing
Low energy design, reduced material waste, in line with carbon neutral goals.
V.Join hands with Shanghai Jianping to lead the intelligent future
Shanghai Jianping has been deeply cultivated in the field of dynamic balancing for more than 20 years, serving more than 10,000 customers around the world, and taking core technology + localization service as its core competitiveness. Choose our differential case fully automatic balancing machine, you will get:
- Free sample: Provide workpiece testing, intuitive experience of equipment performance.
- Lifelong technical support: 24 hours response, regular maintenance upgrades.
- Customized solutions: Design exclusive solutions according to production line requirements.
Contact us now and you will get an exclusive quote and technical solution, opening a new era of efficient balancing!
Shanghai Jianping - Let the rotation be more accurate, make the manufacturing more excellent!
Escort for the automotive power system and help China's intelligent manufacturing move towards the world!